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  • Steel Aluminum Extruded Finned Tube
  • Steel Aluminum Extruded Finned Tube
  • Steel Aluminum Extruded Finned Tube
  • Steel Aluminum Extruded Finned Tube
  • Steel Aluminum Extruded Finned Tube
  • Steel Aluminum Extruded Finned Tube

Steel Aluminum Extruded Finned Tube

Steel aluminum extruded finned tubes, also known as bimetallic extruded finned tubes, aluminum extruded finned tubes, or rolled finned tubes, are advanced heat transfer components widely used in industrial air cooling, heating systems, and waste heat recovery applications.
  • Steel Aluminum Extruded Finned Tube
  • Steel Aluminum Extruded Finned Tube
  • Steel Aluminum Extruded Finned Tube

Description

Steel Aluminum Extruded Finned Tube: High-Efficiency Bimetallic Heat Transfer Solution

Steel aluminum extruded finned tubes, also known as bimetallic extruded finned tubes, aluminum extruded finned tubes, or rolled finned tubes, are advanced heat transfer components widely used in industrial air cooling, heating systems, and waste heat recovery applications.

The tube adopts a steel-aluminum composite structure, where the inner steel tube provides excellent pressure resistance while the outer aluminum fins deliver outstanding heat dissipation performance.

Through an integrated extrusion process, the aluminum layer is tightly bonded with the steel tube, creating a high-performance heat exchanger tube that offers significantly better thermal performance and durability compared with traditional high-frequency welded finned tubes and wrapped finned tubes.


Structure and Manufacturing Process

1. Bimetallic Composite Structure

A steel aluminum extruded finned tube consists of two main components:

Inner Base Tube

The inner tube serves as the pressure-bearing channel for the heat transfer medium.

Common materials include:

  • 20# seamless carbon steel tube
    Suitable for:

    • Steam heating systems
    • Hot water circulation
    • Industrial heating applications
  • 304 stainless steel tube
    Suitable for:

    • Mildly corrosive fluids
    • Food processing environments
    • Chemical applications

Typical specifications:

  • Wall thickness: 2–4 mm
  • High pressure resistance
  • Excellent mechanical strength

The steel tube provides reliable structural support and ensures safe operation under pressure conditions.


Outer Aluminum Fin Layer

The outer fin layer is made of high-quality aluminum materials:

  • 1060 pure aluminum
  • 3003 aluminum alloy

Features:

  • Excellent thermal conductivity
  • Lightweight structure
  • Strong heat dissipation capability

The aluminum sleeve completely covers the steel tube and is formed into spiral fins through cold extrusion rolling.

Typical fin specifications:

  • Fin thickness: 0.35–0.6 mm
  • Integrated spiral fin design
  • High surface area for efficient heat exchange

Extrusion Manufacturing Process

The production process includes:

  1. Aluminum sleeve is installed over the steel tube.
  2. A high-pressure rolling machine performs cold extrusion forming.
  3. The aluminum material flows and forms spiral fins around the tube.
  4. The steel tube and aluminum fins achieve a seamless metallurgical bond.

Unlike welded finned tubes, the extrusion process creates:

  • No air gap
  • No welding seam
  • Extremely low contact thermal resistance
  • Improved long-term heat transfer stability

Key Advantages of Steel Aluminum Extruded Finned Tubes

1. Excellent Heat Transfer Efficiency

The combination of aluminum fins and steel tube provides outstanding thermal performance.

Advantages include:

  • Aluminum thermal conductivity is approximately 4.8 times higher than carbon steel
  • Integrated bonding eliminates heat transfer gaps
  • Heat dissipation efficiency is 35%–45% higher than conventional welded steel finned tubes under the same operating conditions

Due to the stable composite structure, the tube maintains excellent heat transfer performance during long-term operation.

After 5 years of continuous use, the heat transfer capacity can remain above 95% of the original performance under proper operating conditions.


2. Strong Structure and No Fin Loosening

The fins and base tube become a single metal structure through extrusion.

Compared with:

  • Wrapped finned tubes
  • L-type fin tubes
  • Mechanical assembled fin tubes

Extruded finned tubes offer:

  • Better resistance to thermal cycling
  • Higher vibration resistance
  • No fin loosening or cracking
  • Longer service life

They are especially suitable for industrial environments with frequent temperature changes.


3. Excellent Corrosion Protection

The aluminum layer completely covers the steel tube surface.

Benefits:

  • Aluminum protective film isolates moisture and oxygen
  • Reduces steel tube corrosion risk
  • Smooth surface prevents dust accumulation
  • Easier cleaning and maintenance

This makes them ideal for industrial air heating and cooling applications.


4. Lower Air Resistance

The extruded fins feature:

  • Smooth edges
  • Uniform spacing
  • No welding burrs

Compared with welded finned tubes:

  • Air pressure loss can be reduced by 15%–30%
  • Fan energy consumption is lower
  • System operating costs are reduced

5. Lightweight Design

Because aluminum has a much lower density than steel:

  • Overall heat exchanger weight is reduced
  • Installation becomes easier
  • Transportation and lifting costs are lowered

This advantage is especially valuable for large industrial heat exchanger systems.


Limitations and Operating Temperature Range

Although steel aluminum extruded finned tubes provide excellent performance, several application limitations should be considered.

Application Limitations

Not Recommended for Strong Corrosive Environments

Aluminum fins have limited resistance to:

  • Chloride ions
  • Strong alkaline environments
  • Marine salt spray

Applications near coastal areas or highly corrosive chemical environments require careful evaluation.


Maximum Operating Temperature

The recommended continuous operating temperature is:

≤280–300℃

Excessive temperatures may cause:

  • Aluminum softening
  • Fin deformation
  • Reduced mechanical strength

Higher Manufacturing Cost

Compared with standard high-frequency welded finned tubes, extruded finned tubes have:

  • More complex production processes
  • Higher material costs
  • Higher initial investment

However, their improved efficiency and longer service life often provide better lifecycle value.


Suitable Heat Transfer Media

Tube Side Media:

Steel aluminum extruded finned tubes are suitable for:

  • Saturated steam
  • Hot water
  • Medium and low-temperature thermal oil
  • Clean water

Air Side Media:

Suitable external environments include:

  • Normal temperature air
  • Medium temperature air
  • Dry exhaust gas

Applications of Steel Aluminum Extruded Finned Tubes

Steel aluminum extruded finned tubes are widely used in:

  • Industrial air heaters
  • Heating and ventilation systems
  • Waste heat recovery equipment
  • Air cooling systems
  • Industrial heat exchangers
  • Drying equipment
  • Boiler auxiliary heating systems

They are an ideal choice for applications requiring high heat transfer efficiency, lightweight design, and long-term operational stability.


Conclusion

Steel aluminum extruded finned tubes combine the pressure resistance of steel with the superior thermal conductivity of aluminum. Through advanced extrusion technology, the steel tube and aluminum fins form a highly reliable bimetallic heat transfer element.

With advantages including high heat transfer efficiency, strong mechanical bonding, corrosion protection, low airflow resistance, and lightweight construction, these finned tubes have become a preferred solution for modern industrial heating, cooling, and heat recovery systems.

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Contact: Bai max
Contact: Bai max
Tel/Whatsapp : +8617532779760
Tel/Whatsapp : +8617532779760
E-mail : sales01@datangpipe.com
E-mail : sales01@datangpipe.com
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