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  • Large Diameter Spiral Finned Tube
  • Large Diameter Spiral Finned Tube
  • Large Diameter Spiral Finned Tube
  • Large Diameter Spiral Finned Tube
  • Large Diameter Spiral Finned Tube
  • Large Diameter Spiral Finned Tube

Large Diameter Spiral Finned Tube

Large diameter spiral finned tubes are high-performance heat transfer components consisting of a large diameter seamless base tube and continuously spiral-wrapped or welded steel strip fins.
  • Large Diameter Spiral Finned Tube
  • Large Diameter Spiral Finned Tube
  • Large Diameter Spiral Finned Tube

Description

Large Diameter Spiral Finned Tube: Heavy-Duty Heat Transfer Solution for Industrial Applications

Large diameter spiral finned tubes are high-performance heat transfer components consisting of a large diameter seamless base tube and continuously spiral-wrapped or welded steel strip fins.

As a heavy-duty category of spiral finned tubes, they are specially designed for industrial heating, boiler systems, waste heat recovery, and large-scale heat exchanger applications where high flow capacity, pressure resistance, and reliable heat transfer performance are required.

Compared with small diameter finned tubes commonly used in air conditioners and small boilers (Φ25–Φ42mm), large diameter spiral finned tubes are typically defined as tubes with a base tube outer diameter of ≥50mm (DN50 and above).

Common industrial sizes include:

  • Φ89mm
  • Φ108mm
  • Φ133mm
  • Φ159mm
  • Φ168mm
  • Φ219mm

(corresponding to approximately DN80–DN200)


Structure of Large Diameter Spiral Finned Tube

A large diameter spiral finned tube mainly consists of two parts:

1. Large Diameter Base Tube (Heat Transfer Medium Channel)

The base tube is the pressure-bearing component and is typically manufactured from:

  • 20# carbon steel seamless pipe
  • Q235B steel pipe
  • 304 stainless steel pipe

Typical specifications:

  • Wall thickness: 4–10mm
  • Working pressure: 1.6–2.5 MPa
  • Operating temperature: -30℃ to 350℃

The tube side can handle various heat transfer media, including:

  • Saturated steam
  • High-temperature water
  • Thermal oil
  • Hot exhaust gas

Advantages of Large Diameter Base Tubes:

  • Large internal flow area
  • Extremely low pressure drop
  • Suitable for high flow rates
  • Reduced risk of blockage
  • Suitable for fluids containing dust, particles, or impurities

These characteristics make them especially suitable for heavy industrial environments.


2. Spiral Fin Structure (Extended Heat Transfer Surface)

The fins are made from continuous steel strips or stainless steel strips helically wound around the outside surface of the base tube.

The mainstream manufacturing process is:

High Frequency Welding Spiral Fins

During production:

  • The steel strip is continuously wound around the tube
  • High-frequency welding creates a metallurgical bond
  • The fin and tube become an integrated structure

Advantages:

  • No fin loosening
  • Extremely low thermal resistance
  • Excellent mechanical strength
  • Stable long-term heat transfer performance

Key Advantages of Large Diameter Spiral Finned Tubes

1. High Flow Capacity with Low Pressure Loss

The large tube diameter provides:

  • Smooth fluid circulation
  • Lower flow resistance
  • Reduced pressure drop

They are especially suitable for:

  • Heavy oil
  • Dust-containing gases
  • Industrial exhaust gases
  • Wastewater heat recovery systems

Large passages reduce the possibility of clogging and improve equipment reliability.


2. High Pressure and High Temperature Resistance

The thick-wall seamless steel tube design provides:

  • Excellent pressure-bearing capability
  • Strong structural stability
  • Resistance to thermal stress

Typical applications include:

  • High-pressure steam systems
  • Boiler exhaust heat recovery
  • High-temperature flue gas cooling

The tubes can operate reliably in environments exceeding 300℃ depending on material selection and design conditions.


3. Suitable for Large Industrial Equipment

Due to their large diameter and high heat transfer capacity:

  • Each tube provides a large heat exchange area
  • Fewer tubes are required for the same heating capacity
  • Equipment layout becomes more compact

They are widely used in:

  • Large workshops
  • Industrial drying lines
  • Boiler heating systems
  • Large heat exchanger assemblies

4. Easy Cleaning and Maintenance

The spiral fin design creates continuous airflow channels.

Benefits:

  • Dust accumulation is reduced
  • Air passages remain open
  • Cleaning can be performed by air blowing or simple maintenance procedures

This makes them suitable for dusty industrial environments.


5. Strong Resistance to Deformation

The large diameter tube structure provides excellent rigidity.

Advantages:

  • Resistant to thermal expansion and contraction
  • Better vibration resistance
  • Less risk of deformation
  • Reduced possibility of leakage during long-term operation

Applications of Large Diameter Spiral Finned Tubes

1. Industrial High-Bay Space Heating

Used in:

  • Large workshops
  • Warehouses
  • Logistics centers
  • Greenhouses

Typical building height:

6–15 meters

Heating sources:

  • Steam
  • High-temperature hot water

They are commonly installed as the core heat transfer element in industrial air heating units and radiators.


2. Industrial Drying Equipment

Applications include:

  • Paint baking rooms
  • Food drying production lines
  • Pharmaceutical drying systems
  • Wood drying equipment

The tubes provide efficient heat exchange for hot air circulation systems.


3. Boiler Waste Heat Recovery Systems

Used in:

  • Power plants
  • Industrial boilers
  • Economizers
  • Air preheaters

Applications:

  • Recovering high-temperature flue gas heat
  • Improving boiler efficiency
  • Reducing energy consumption

4. Petrochemical and Metallurgical Heat Transfer Systems

Suitable for:

  • Flue gas cooling
  • Thermal oil heat exchangers
  • High-temperature dusty gas recovery
  • Industrial waste heat utilization

5. Large Air Coolers and Shell-and-Tube Heat Exchangers

Large diameter spiral finned tubes are widely used in:

  • Industrial air coolers
  • Heavy-duty heat exchangers
  • Custom heat recovery equipment

Standard Specifications of Large Diameter Spiral Finned Tubes

Parameter Specification
Base Tube Diameter Φ89 / Φ108 / Φ133 / Φ159 / Φ168 / Φ219 mm
Tube Standard DN80–DN200
Fin Height 30 / 40 / 50 mm (customized)
Single Tube Length 6 / 9 / 12 m (custom lengths available up to 25 m)
Tube Materials Carbon steel, stainless steel
Fin Materials Carbon steel strip, stainless steel strip
Working Media Saturated steam, hot water, thermal oil, high-temperature gas

Why Choose Large Diameter Spiral Finned Tubes?

Large diameter spiral finned tubes combine:

  • Large flow capacity
  • High pressure resistance
  • Efficient heat transfer
  • Strong mechanical durability
  • Easy maintenance

They are an ideal heat transfer solution for demanding industrial applications such as boilers, drying systems, waste heat recovery units, and large-scale heating equipment.


Conclusion

Large diameter spiral finned tubes are designed for heavy-duty industrial heat transfer applications requiring high flow capacity and reliable performance.

With a thick-wall seamless steel tube, high-frequency welded spiral fins, and excellent resistance to thermal stress and vibration, they provide a durable and efficient solution for industrial heating, energy recovery, and heat exchanger systems.

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Contact Us

Contact: Bai max
Contact: Bai max
Tel/Whatsapp : +8617532779760
Tel/Whatsapp : +8617532779760
E-mail : sales01@datangpipe.com
E-mail : sales01@datangpipe.com
Alibaba : https://datangpipe.en.alibaba.com/
Alibaba : https://datangpipe.en.alibaba.com/
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